Shunters vs. Electric Tuggers

Material handling equipment

With many of the world’s leading manufacturers investing in operations without forklifts, and an array of solutions are available on the market to help.

Shunter vs electric tug
Trailer Moving System moving a Cartwright trailer

How manufacturers can save money, space & improve safety

For manufacturers of trailers, moving components through a production line typically involves a combination of fixed overhead cranes, forklifts and shunter trucks. If the ultimate goal is to create a seamless, quick and efficient system, then introducing cost-effective alternative load-moving methods to complement or replace existing systems can bring real benefits.

Alternatives can minimize downtime and ensure each stage of the process flows smoothly and continuously into the next.

TMS2000+ moving a trailer through production

Increased speed and better workflows don’t need to compromise staff safety.

When workflows aren’t as efficient as they could be, it then becomes difficult to alter production layouts or scale up to meet demand.

The good news is that by exploring different methods of moving, it is possible for trailer manufacturers to unlock greater operational efficiency and scalability – all while promoting improved staff well-being too.

Reducing the reliance on shunter trucks

One common way to move the trailer once it’s on wheels between stages is to use a forklift. This isn’t always safe – especially when moving large components through production facilities.

Then there’s the additional problem of waiting around for a trained operator. It’s not an efficient way of doing things and it doesn’t exactly put lean manufacturing principles at its heart.

It’s the same problem with terminal tractors or shunter trucks – which also require a licensed driver. In addition, these are big, noisy and emit diesel fumes.

Manufacturers could also look at installing a conveyor system on the floor, but this is a big investment.

So, is there a different approach? One that is cheaper and opens up the possibility for greater workflow flexibility?

Electric tuggers are manual handling aids that are used by a pedestrian operator to move heavy wheeled loads with very little effort needed.

Electric tuggers are (by their very nature) moveable – and this freedom means that it’s far easier to adapt production layouts to changing needs.

Shunter vs Trailer Moving System electric tugger size comparison

Cost-efficient and flexible battery powered trailer movers

MasterMover’s Trailer Moving System (TMS) range of electric tuggers offers other benefits too. The compact size of a tugger – combined with excellent maneuverability – means that it’s possible to make the very most of available production space.

With full visibility right around the load, as well as superior turning capabilities, it puts the operator in full control. No license is needed. It’s simply a case of connect and go.

How does it work? A TMS attaches to a trailer’s kingpin using a lockable fifth-wheel attachment. This creates a secure connection that, alongside powerful braking and programmable speed control, offers a far safer method than an adapted forklift.

Another added benefit? TMS machines are electric. So diesel fumes in the main production areas are kept to a minimum. It’s a win-win.

No wonder that MasterMover’s TMS machines are trusted by the world’s leading trailer manufacturers. From curtain siders to tankers, low loaders to flatbed units, it’s a great solution.

In one factory, managers were looking to reduce the reliance on forklift trucks and save time and money in what is a busy, pressured factory. Use of forklifts had previously meant high servicing costs and delay. What’s more, there was a high risk of collision when moving trailer bodies weighing up to 20,000 kg.

Today, after making the switch to a MasterMover Trailer Moving System, there are no hold-ups – and wasted time has been significantly reduced. Now a single pedestrian operator has complete all-round visibility when moving trailers, thanks to our powerful TMS that takes the strain and makes moving 12 ton look easy.

7 reasons to choose an electric trailer mover for your production line

Here's why trailer manufacturers choose MasterMover’s Trailer Moving System

  • Scalable pulling power

    1. Powerful & capable

    The Trailer Moving System offers capabilities of up to 44,000 lbs.

  • No hidden costs

    2. Cost effective

    When compared to other methods – achieve a higher production volume at a lower cost

  • Maneuverability

    3. Highly maneuverable in confined spaces

    Allowing operators to turn a trailer within its own space

  • 4. Strong & robust

    Able to handle the toughest of manufacturing environments

  • Employee safety

    5. Keep employees safe

    Inbuilt safety features

  • Improving operational efficiency

    6. Flexibility & efficiency

    Unlock greater flexibility and improve operational efficiency

  • License free operation

    7. Ease of use

    Easy to use and no license required