Custom Electric Tugger Solutions

See how we can meet your material handling needs through our custom designs, built to your exact requirements. Speak to an expert today!

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Custom Tugger Solutions

Custom solutions for turnkey systems or small modifications

Whether it’s a custom coupling to connect to your load, modifying our electric tuggers to work in a challenging environment, or designing an entirely new solution for your application, our Customer Engineering team can help.

We have a long track record of delivering custom solutions, and in fact, much of our product portfolio started as custom projects! 

Innovation & engineering is what we do 

As pioneers of innovative material handling equipment, we’re no strangers to unique applications and requirements.

If you need a custom solution, you’re in safe hands with MasterMover.  

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  • Custom engineering

    In-house Customer Engineering team

    From consultancy right through to manufacture, our in-house Custom Engineering team works with you to understand your requirements and create a solution that delivers every time.

  • Support

    Here to help

    Material handling equipment and moving heavy loads is what we do. Our team conceptualizes and proposes ideas around your application, enabling you to weigh your options and benefit from industry-leading advice.  

  • Robust processes

    Robust processes

    Unique requirements and custom solutions need to be thought through. With a robust 4-step process in place, we work with you every step of the way, ensuring your needs are understood and met. 

Our custom engineering process 



We’ll understand your application and requirements. We’re solution providers by nature, so our engineers will look to understand your aims and weigh up different options.

After understanding your objectives, we’ll gather technical information on your requirements and conceptualize a solution.  



At this stage, our engineers dig into the design to take the concept and transform it into a detailed design to your specification.

If there is additional information required at this point, we’ll liaise with you to make sure any design is accurate and fit your requirements.  


Build & testing

Taking a design and making it come to life. Our engineers will build the custom solution and rigorously test and quality assess it, making sure it meets the specification laid out. 



The final stage of the process is integrating the solution into your process, whether it’s a custom coupling or a turnkey solution using a custom machine.  

Design services 

Movement study

Movement study

We can provide a movement study to understand the space required to move your load using an electric tugger.

Whether it’s mapping out tight corners or corridor space, our engineers will use the dimensions of your environment and load to provide accurate information.  


Turning confirmation

Often complementing a movement study, our turning confirmations map out the turning radius of a load and machine.

For example, how certain wheel configurations influence the positioning of loads. 

Moving on slopes

Slope calculation

If you’re moving a load on a slope, we’ll always use the maximum gradient, environmental conditions and load weight to calculate the force needed to move, stop and restart a movement on a slope, ensuring any machine specified is powerful enough.  

Your Questions, Answered

What level of customization is available?

Our Custom Engineering offering covers a wide range, whether you require a custom coupling to connect to a number of carts, a custom IP-rated machine to withstand a particularly wet environment or the creation and design of an entirely custom machine – we’re here to help. 

What is the process of specifying an electric tugger or a custom requirement?

We follow a tried-and-tested approach to specifying an electric tugger for your application where we collect information on the maximum load weight, environment and route you need your electric tugger to work on.

From there, our engineers will calculate the most suitable electric tugger solution for your needs and identify if any custom modifications are required.

Why do you need so much information about my application?

We gather a lot of information about your application, but why? Specifying an electric tugger that is fit for purpose and will deliver tangible safety and efficiency benefits right out of the box is critical to us – especially when that solution is non-standard.

An array of factors influence the specification, performance and price of an electric tugger and we need to understand them to ensure any solution is right for your application.

Collecting this information and conducting a full assessment ensures any custom design is fit-for-purpose and maximizes performance.  

We're here to help 

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