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A safer way to meet MRO turnaround times

Aerospace MRO

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MasterTug in Aerospace MRO moving a staging platform

The challenge of meeting demand in aerospace MRO

Aerospace maintenance providers are under pressure to reduce turnaround times and streamline efficiency.

Relying on forklift trucks to tow aero engines and repair platforms results in bottlenecks and damage to high-value loads, increasing turnaround times and repair costs.

You need aerospace material handling solutions that maximize efficiency and deliver the controlled movement of loads without compromising on safety.

Maximum control and efficiency with license-free electric tuggers

Electric tow tugs enable MRO providers to reduce turnaround times and downtime through a license-free design.

Compact and powerful, a single operator can precisely move heavy loads weighing up to 154,000 lbs. with complete control. 

Supercharge MRO efficiency with electric tuggers

Whether it’s in the movement of aero engines in the engine shop or the positioning of repair platforms alongside aircraft in your hangar, electric tuggers help MRO providers focus on the important work.

A license-free operation reduces downtime, while a compact, intuitive design maximizes safety and control. 

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  • Improving operational efficiency

    Reduce turnaround times for greater efficiency

    With no operator license required, electric tuggers remove the need to wait for a licensed forklift driver.

  • Compact design

    Compact machines remove the risk of damage

    Boasting a compact design, electric tuggers deliver precise movements, preventing the risk of damage to loads.

  • Controlled movement of loads

    Controlled movement of loads up to 154,000 lbs. and beyond

    Powerful performance and intuitive controls guarantee the controlled movement of high-value loads.

Our range of aerospace electric tuggers

Toyota AGV electric tug

Automated Guided Vehicles for Aerospace

Maximize production efficiency and accuracy with aerospace AGV systems

Our AGVs deliver the predefined, controlled movement of loads – without the need for an operator.

You can maximize efficiency and guarantee the safe and precise movement of high-value loads every time with our AGV system for the aerospace industry.

Learn more about AGV

Trusted by the biggest MRO providers 

Our electric tuggers have unlocked efficiency and improved safety for some of the biggest names in the MRO industry…

MTU Aero Engines - Logo
ST Engineering - logo
Delta Airlines - logo
HAECO - logo
Pratt & Whitney - logo
Lufthansa Technik - logo

Trusted by industry leaders

Our electric tugs unlock efficiency and improve safety for the biggest aerospace manufacturers.

BAE Systems - logo
Rolls Royce - logo
Safran - logo
Boeing - logo
Airbus - logo
Bombardier - logo
View case studies

I’d certainly be happy to recommend the MasterMover AGV to other organisations looking to automate their driving processes.

Kevin Jones
Principal Engineer Assembly Engineering, Toyota Motor Corporation

We have an MT600+ and an MT1000+, MasterMover always attend site on-time for any maintenance or issues, and are always very helpful. Everyone I've dealt with at MasterMover has been very knowledgeable and helpful.

David Uden-Corrick
Test Cell Team Leader, Rolls-Royce

Your Questions, Answered - FAQs

What are electric tuggers used to move in the aerospace MRO industry?

Electric tuggers are used by global MRO providers to improve efficiency and safety when moving loads such as:

  • Aero engines & aircraft engine stands
  • Maintenance and repair platforms and staging
  • Landing systems & Ground support equipment (GSE)
  • Tripod jacks
  • Airframe and engine tooling

How are electric tuggers powered?

Electric tuggers are battery powered, with interchangeable batteries or lithium options available, electric tuggers can deliver 24/7 operation to keep your processes moving. Offering zero emissions from the point of use, electric tugs are ideally suited for indoor use, replacing internal combustion engine powered equipment such as forklifts or tow tractors.

Can they be used outside?

Yes, MasterMover electric tow tugs can be used outside. Built with durability in mind, our electric tuggers deliver consistent traction and performance on uneven surfaces and rough floors. 

I need to move airplane engines, can your electric tuggers connect to the drawbar on the stand?

Yes, our electric tow tugs can work with drawbar systems. Our MasterTow range is uniquely designed to work with this set-up to deliver the simple and safe movement of airplane engines.

How do electric tuggers and electric tows connect?

A range of coupling options are available across the range that maximizes performance, security and safety. Custom coupling solutions can also be designed for unique applications.  

Can they work on slopes?

Yes, our electric tuggers can work safely on slopes. When it comes to electric tuggers, it’s important to understand that for every degree of slope involved, the maximum load capacity of the machine is reduced, just as pushing a car on the level requires less force than on a slope. 

Therefore, if the weight of the load is already close to the maximum capacity of the machine, a more powerful machine may be needed to move the load on a slope. We complete a full evaluation of your application to ensure the best machine is selected for your needs.

We're here to help 

If you’re looking to improve safety, remove the risk of injury and unlock greater operational efficiency, we’re here to help. Speak to our team to discuss your application.