Automotive Material Handling Equipment

Faster production, total flexibility, and injury-free handling - electric tuggers keep automotive manufacturing moving with just-in-time efficiency.

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Typical electric tugger applications

Automotive original equipment manufacturers (OEMs), tier 1 suppliers and commercial vehicle manufacturers use electric tow tuggers to move a wide variety of tooling, components and equipment such as:

Body panels, body-in-whites and chassis
Transmissions, drive shafts & axles
Powertrains & gearboxes
Interiors, lighting & safety systems
Kitting carts 
Injection mold tools & press tools

Create leaner processes

Streamline internal transportation with license-free electric tugs, cutting down on inefficiencies for leaner, faster workflows.

Unlock flexible production

Adapt to evolving production needs with the flexibility of electric tuggers, enabling modular and scalable processes that fixed systems can't match.

Shift safety up a gear

Electric tuggers eliminate manual handling, empowering staff to focus on high-value tasks while improving safety and reducing risk.

Drive efficiency

Reduce downtime and optimize material movement with electric tuggers, accelerating efficiency and keeping production on track.

When is an electric tugger is the right solution?

For automotive OEMs, Tier 1 suppliers and commercial vehicle manufacturers, creating lean and efficient processes is crucial. Our electric tuggers and AGVs are a great fit when:

Your existing intralogistics and material movement processes are slow and inefficient
Bottlenecks occur from waiting for lift truck operators
Tow tractor routes are highly repetitive
You’re looking to eliminate manual handling

AGV Systems – Case Study

Toyota accelerates efficiency with an AGV system

A world leader in its field, the automotive manufacturer has achieved return on investment and improved operational efficiency when moving parts to the production line with our Automated Guided Vehicle (AGV) solutions.

Read the Toyota case study

Trusted by global automotive and commercial vehicle OEMs

With an expansive customer base made up of the world’s leading automotive manufacturers, you’re in safe hands.

I’d certainly be happy to recommend the MasterMover AGV to other organizations looking to automate their driving processes.

Kevin Jones

Principal Engineer Assembly Engineering, Toyota Motor Corporation

Your Questions, Answered - FAQs

What types of control options are available?

Electric tuggers are available with multiple control options designed to suit the needs of modern automotive manufacturing:

Pedestrian operated electric tuggers allow a single operator to safely maneuver even the heaviest loads with confidence, removing manual handling and reliance on forklift trucks.
Remote control operation is available to deliver maximum visibility by allowing operators to take up the ideal vantage point when moving loads, facilitating the seamless movement of loads in congested areas.
Automated AGV electric tuggers remove the need for an operator, automating the movement of heavy loads to maximize efficiency and resource utilization.

Is an operator license or training required?

No, unlike lifting equipment such as forklift trucks and cranes, an electric tugger does not require a license to operate. A license-free operation reduces downtime and maximizes operational efficiency, reducing wasted time waiting for a licensed driver.

Minimal training is required to safely operate an electric tugger and we offer training packages to suit every requirement.

How are electric tuggers powered?

Electric tuggers are battery-powered, with interchangeable batteries or lithium options available, electric tugs can deliver 24/7 operation to keep your processes moving.

Offering zero emissions from the point of use, electric tuggers are ideally suited for indoor use, replacing internal combustion engine powered equipment such as forklifts or tow tractors.

How do electric tuggers and electric tows connect?  

A range of coupling options are available across the range that maximises performance, security and safety. Custom coupling solutions can also be designed for unique applications.  