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Material Handling for Aerospace Manufacturing

Electric tugs are used by global aerospace manufacturers to improve efficiency and safety when moving loads, whilst reducing the risk of damage.
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Typical Aerospace Applications

Providing unrivalled manoeuvrability, control and precision, our electric tugs are relied on to move high-value loads with confidence.

Our aerospace material handling solutions are commonly used to move:

  • Aerostructures, wings and composites
  • Turnover jigs, moulds and tooling
  • Aero engines, build stands and fan casings
  • Components, parts and kitting trolleys
  • Mobile work platforms and staging

Benefits of using our electric tugs in aerospace manufacturing

Manoeuvrability - icon

Confidently manoeuvre loads to remove the risk of damage

Push, pull, and position loads with complete confidence - reducing the risk of damage.

Staff safety - icon

Taking safety to new heights

Your safer alternative to eliminate manual handling and reliance on large material handling equipment.

Weight capacity - icon

Controlled movement of 70,000kg loads and beyond

Powerful performance and intuitive controls guarantee the controlled movement of high-value loads.

Compact - icon

Compact machines for tight spaces

We know space is at a premium in your facility. Our compact electric tugs deliver the powerful performance you need without compromising on manoeuvrability.

Top product picks for aerospace manufacturers

Our aerospace tugs in action

Heavy duty electric tugs

Things to consider 

With over 25 years of working with the world's largest aerospace manufacturers, we understand the unique challenges and requirements of the industry.

When choosing a material handling solution like an electric tug, here's some things to consider:

  • Weight capacity - how heavy is the load and will this increase in the future?
  • Movement & positioning needs - do you need to move the load in a particular way?
  • Connection point - how will the tug connect to your load? 
  • Control modes - do you want pedestrian operated or would remote control or even AGV be more suitable? 

Our expert team will work with you to fully assess your application, ensuring any solution is 100% suited to your requirements. 

mt400-kci

Case study

Controlled composites movements for aerostructure manufacturer

The largest composite manufacturer in South Korea is maximising control of sensitive composites with an electric tug from MasterMover.

The MasterTug enables a single operator to safely load and unload composites from an autoclave, maximising safety and delivering the controlled movement of sensitive materials. 

Read our aerospace manufacturing case study

Trusted by industry leaders 

Our electric tugs unlock efficiency and improve safety for the biggest aerospace manufacturers.

boeing-logo-1-1
Airbus - logo
Rolls Royce - logo
Pratt & Whitney - logo
Safran - logo
ge-aviation

We have an MT600+ and an MT1000+, MasterMover always attend site on-time for any maintenance or issues, and are always very helpful. Everyone I've dealt with at MasterMover has been very knowledgeable and helpful.

David Uden-Corrick
Test Cell Team Leader, Rolls-Royce

Why choose MasterMover?

  • The world's leading manufacturer of electric tugs for over 25 years
  • Over 40+ electric tugs to choose from
  • Unrivalled range of technology and control options available
  • In-house custom engineering capabilities 
  • Winner of the King's Award for Innovation 2023 & Queen's Award for International Trade 2021
  • Global sales and support 

Trusted by industry leaders

Our electric tugs unlock efficiency and improve safety for the biggest aerospace manufacturers.

BAE Systems - logo
Rolls Royce - logo
Safran - logo
Boeing - logo
Airbus - logo
Bombardier - logo
View case studies

I’d certainly be happy to recommend the MasterMover AGV to other organisations looking to automate their driving processes.

Kevin Jones
Principal Engineer Assembly Engineering, Toyota Motor Corporation

We're here to help 

If you’re looking to improve safety, remove the risk of injury and unlock greater operational efficiency, we’re here to help. Speak to our team to discuss your application. 

Your Questions, Answered - FAQs

How are electric tugs powered?

Electric tugs are battery powered, with interchangeable batteries or lithium options available, electric tugs can deliver 24/7 operation to keep your processes moving. Offering zero emissions from the point of use, electric tugs are ideally suited for indoor use, replacing internal combustion engine (ICE) powered equipment such as forklifts or tow tractors. 

Can they be used outside?

Yes, MasterMover electric tow tugs can be used outside. Built with durability in mind, our electric tugs deliver consistent traction and performance on uneven surfaces and rough floors.  

How do electric tugs and electric tows connect?  

A range of coupling options are available across the range that maximise performance, security and safety. Custom coupling solutions can also be designed for unique applications.   

Can they work on slopes? 

Yes, our electric tugs can work safely on slopes. When it comes to electric tugs, it’s important to understand that for every degree of slope involved, the maximum load capacity of the machine is reduced, just as pushing a car on the level requires less force than on a slope.  
 
Therefore, if the weight of the load is already close to the machine’s maximum capacity, a more powerful machine may be needed to move the load on a slope. We carry out a full evaluation of your application to ensure that any machine is suited to your needs.