Airports Industry TLDR Section
From the terminal to the workshop

Electric tugs for airports

Airports are complex, high-pressure environments where safe and efficient load movement is critical across every part of the operation.

MasterMover electric tugs allow a single operator to move heavy baggage trailers, ground power units (GPUs), catering carts, and ground support equipment (GSE) – eliminating manual handling and MSD injury risk. Trusted by major global airports including Manchester Airport Group, Heathrow, Gatwick, and Changi Airport.

Trusted by

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Common airport tug applications

From crowded terminal shop deliveries through to airside ground handling, electric tugs help eliminate manual handling and boost efficiency when moving:  

  • Roll cages & catering carts
  • Luggage & baggage carts 
  • Ground handling equipment
  • Waste & water trolleys

Electric tug benefits for airports

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Eliminate manual handling

Move heavy loads safely – electric tugs reduce the risk of injuries by eliminating manual handling.

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Improve staff productivity

With a single operator able to move the heaviest of loads, electric tugs allow staff to focus on more productive activities.

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Move multiple loads at once

Whether it’s moving multiple retail roll cages or trains of baggage carts, electric tugs take the strain – allowing you to move multiple loads at once.

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Plug and play options available

One solution can move a range of wheeled equipment with simple connection systems that work with a range of drawbars.

Success story

Manchester Airport Group

MAG Case Study Overview

Zero incidents & productivity tripled

Manchester Airport Group's Motor Transport team needed a safer way to move heavy baggage trailers into their maintenance workshop – a task that previously required three people manually pushing, risking MSD injury and taking skilled technicians away from productive work.

A MasterMover electric tug now allows a single operator to do this safely; boosting productivity by 200% and reducing lost time incidents by 100%.

Watch the full project breakdown

A great piece of kit that has made a material difference to the way our teams work within the maintenance workshops. It's brilliant.

Popular airport electric tug products 

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SmartMover

Up to 2,000 kg

SmartMover

Up to 2,000 kg
AllTerrain ATP400 Electric Pusher

AllTerrain

Up to 5,000 kg

AllTerrain

Up to 5,000 kg
MasterTow TOW800ES electric tow tug

MasterTow

Up to 20,000 kg

MasterTow

Up to 20,000 kg

Why choose MasterMover?

  • The world's leading manufacturer of electric tugs for over 25 years
  • Over 40+ electric tugs to choose from
  • Unrivalled range of technology and control options available
  • In-house custom engineering capabilities 
  • Winner of the King's Award for Innovation 2023 & Queen's Award for International Trade 2021
  • Global sales and support 

We're here to help 

If you’re looking to improve safety, remove the risk of injury and unlock greater operational efficiency, we’re here to help. Speak to our team to discuss your application. 

FAQs: Your questions, answered

Do electric tugs require a licence to operate in an airport environment?

No, electric tugs do not require a license to operate. A license-free operation makes electric tugs an attractive option for airports looking to streamline the movement of loads and improve safety.  

Minimal training is required to safely operate an electric tug and we offer training packages to suit every requirement.    

How are electric tugs powered?   

Electric tugs are battery powered, with interchangeable batteries or lithium options available, electric tugs can deliver 24/7 operation to keep your processes moving.

Offering zero emissions from the point of use, electric tugs are ideally suited for indoor use.

How do electric tugs connect? 

A range of coupling options are available across the range that maximise performance, security and safety.

Custom coupling solutions can also be designed for unique applications.     

What types of loads can electric tugs move at an airport?

Electric tugs are used across a wide range of airport applications. Common applications include:

  • Baggage trailers and dollies

  • Ground power units (GPUs)
  • Catering carts, waste, and water trolleys
  • Retail roll cages for terminal deliveries
  • Ground support equipment (GSE) in maintenance workshops

MasterMover electric tugs are also used to reposition heavy maintenance equipment, towed vehicles, and other airport infrastructure in confined workshop and hangar environments where space is limited and manual handling is a risk.

Can electric tugs be used both inside the terminal and in airside or workshop environments?

Yes. MasterMover electric tugs are designed to operate effectively across all airport zones - from terminal concourses and retail back-of-house areas, to airside aprons, GSE workshops, and maintenance facilities. Different models are suited to different environments; the AllTerrain range is designed to handle challenging outdoor conditions and varied surfaces, while compact models such as the SmartMover are ideal for manoeuvring through busy terminal spaces. Our team can advise on the right solution for your specific environment and operational requirements.

How many operators are required to move a heavy baggage trailer with an electric tug?

One. Moving heavy baggage trailers and similar ground equipment manually can require upwards of three people - creating serious injury risk and pulling skilled staff away from productive work. A MasterMover electric tug enables a single operator to safely move the same loads, eliminating the need for manual force entirely. We recently helped Manchester Airport Group turn a 3-man trailer moving process into a single operator task, boosting their productivity by 200%.

Can electric tugs be configured to work with specific airport equipment hitches?

Yes. MasterMover offers in-house custom engineering services, including the design and manufacture of customised coupling and hitch solutions.