Heavy Plant Manufacturing

Maximize production flexibility and reduce TAKT time

Heavy plant machinery manufacturers are increasingly looking to create more flexible production processes to reduce downtime.

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MasterTug MT1500 moving heavy plant machinery

Large equipment and fixed systems stifle production

The heavy, large loads synonymous with the manufacture of agricultural, construction and mining equipment are often moved using a combination of forklift trucks, cranes and winches.

With cumbersome material handling equipment and fixed infrastructure, heavy plant manufacturers struggle with production bottlenecks and the downtime associated with waiting for a licensed operator. Heavy plant machinery manufacturers are increasingly looking for more flexible solutions that can help production to keep moving while reducing reliance on forklift trucks on the shop floor.

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Greater flexibility to optimize production processes

With a single operator able to safely move loads of 66,000 lbs. and beyond, electric tuggers help heavy plant manufacturers reduce their reliance on diesel forklift trucks, heavy lifting equipment and fixed systems. With no operator license required, you can cut downtime and streamline the movement of heavy sub-assemblies to reduce TAKT time.

The benefits of electric tuggers in heavy plant assembly

You need material handling solutions that drive production efficiency. Electric tuggers offer a flexible solution enabling the efficient, safe movement of loads like sub-assemblies, tracks and booms throughout production facilities.

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Create leaner processes and cut downtime

Streamlining the movement of heavy loads, electric tuggers help you create leaner processes and reduce downtime.
The power and flexibility you need

Electric tow tugs deliver the heavy-duty movement of loads, and the flexibility manufacturers need to keep production running.
Compact machines to deliver precision

With a unique compact design, electric tuggers deliver the precise movement of the biggest loads, even in congested production areas.

PowerSteered Range

Maximize visibility when moving the heaviest loads

The controlled movement of large, heavy loads with electric tuggers – but with the added benefit of remote control operation.

Remote control operation enables operators to stand away from the load and have the ideal vantage point, unlocking greater visibility and allowing operators to maintain a safe distance from loads.  

View the PowerSteered range

Trusted by industry heavyweights

Global agricultural, construction and mining equipment manufacturing facilities trust MasterMover’s powerful, compact electric tuggers to move wheeled loads safer and more efficiently.

The engineering innovation of the tuggers, which use traction to distribute weight to the machine, is ingenious and means that a single pedestrian operator can move a stillage.

Martin Brindley

Health & Safety Manager, JCB Hydraulics Business Unit

Your Questions, Answered - FAQs

What are electric tuggers used to move in heavy plant machinery manufacturing? 

Across heavy plant manufacturing, electric tow tugs are used to move a wide variety of equipment and components such as:

Sub-assemblies
Booms
Chassis
Sheet metal
Engines

What types of control options are available? 

Electric tuggers are available with multiple control options designed to maximize safety and efficiency. 

Pedestrian operated electric tugs allow a single operator to safely maneuver even the heaviest loads with confidence, removing manual handling and reliance on forklift trucks.  
Remote control operation is available to deliver maximum visibility by allowing operators to have the ideal vantage point when moving loads, facilitating the seamless movement of loads in congested areas. 
AGV systems remove the need for an operator, automating the movement of heavy loads to maximize efficiency and resource utilization.

Is an operator license or training required?  

No, unlike lifting equipment such as forklift trucks and cranes, an electric tugger does not require a license to operate. A license-free operation reduces downtime and maximizes operational efficiency, reducing wasted time waiting for a licensed driver.   

Minimal training is required to safely operate an electric tugger and we offer training packages to suit every requirement.     

How are electric tuggers powered?

Electric tuggers are battery powered, with interchangeable batteries or lithium options available, electric tuggers can deliver 24/7 operation to keep your processes moving.

Offering zero emissions from the point of use, electric tuggers are ideally suited for indoor use, replacing internal combustion engine powered equipment such as forklifts or tow tractors.  

Interested in learning more? Read the latest articles

Automotive & Heavy Plant

Mold changeovers cost money – so every second counts. Driving leaders across molding and manufacturing to reduce changeovers and increase efficiency.

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Compact (Up to 13,000lbs)

Performance (Up to 66,000lbs)

SmartMover

MasterTow

MasterTug

DumpsterMover

AllTerrain

MasterHandler

PowerSteered

Trailer Moving System

Stainless Steel

Supercharge your production with total control

Safe and secure material handling across defence

Reduce maintenance turnaround times with electric tugs

Shifting efficiency up a gear

Optimising automotive supply chain efficiency

Heavy-duty solutions for powerful movements

Maximum flexibility to meet demand and reduce costs

Reducing downtime in trailer movement

Eliminating manual handling to accelerate efficiency

Boost production efficiency without compromising on safety

The power to maximise control

Unlock greater operational efficiency

Precise and controlled movements for hazardous environments

Control high-value loads with confidence

Safe movement of baggage trolleys in busy airports

Eliminating manual handling and improving staff safety

Effortless movement of waste bins and containers

Boost labour productivity and production efficiency

Eliminating manual handling in food manufacturing

Reducing aches and strains in meat processing

Precise and controlled movement of high-value loads

Safe control of delicate loads

Large reels handled with precision

Seamless movement of loads, maximising control

Moving modular buildings just got easier

Compact paper reel handling equipment that maximises safety

Safely move stillages and hoppers

Safe, efficient movement of loads in manufacture and maintenance

Reduce downtime to maximise production flow

Safer handling of loads in textile manufacturing

Transforming logistics operations to maximise efficiency

Making safe store deliveries a one-person job

A safer way to move roll cages

Efficient trailer movement for busy depots

Safer pharmaceutical material handling

Remove manual handling and reduce staff fatigue

Maximise safety and suite uptime

Customer Support

Training

Approved Parts

Heavy Plant Manufacturing

Maximize production flexibility and reduce TAKT time

Large equipment and fixed systems stifle production

Greater flexibility to optimize production processes

The benefits of electric tuggers in heavy plant assembly

Our range of heavy plant assembly electric tuggers

AllTerrain

Up to 11,000 lbs.

MasterTug

Up to 44,000 lbs.

MasterTow

Up to 44,000 lbs.

PowerSteered

Up to 66,000 lbs.

Maximize visibility when moving the heaviest loads

Trusted by industry heavyweights

Your Questions, Answered - FAQs

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