The automation buzz is real and uptake is on the rise. Yet many businesses are finding that ‘off-the-shelf' automation solutions—with promises of quick efficiency gains—aren’t quite living up to the hype.
So, why do some automation systems fail to deliver the promised benefits?
Successful automation projects are always built on a solid strategy. Begin by clearly defining the scope, performance metrics, and integration points to help ensure you implement the right automation solution for your business.
The more time dedicated beforehand to the planning and specifications phase, the easier the entire automation installation process becomes. We consistently see that businesses who prioritise research and preparation experience significant success compared to those who don’t.
Automation isn’t a one-size-fits-all solution. Which is why identifying the right application within your specific operation is so vital – this tends to be most applicable to areas with high operational labour or consistent bottlenecks.
A common misstep is failing to accurately forecast future needs. Automated applications must be scalable and adaptable to accommodate business growth and evolving demands. Future-proofing your automation is essential for continued results.
Thorough testing in real-world scenarios before a full rollout is vital to iron out any issues and ensure that the system is performing as specified. In addition, even the most sophisticated system will underperform if the team using it isn't properly trained. Comprehensive training empowers your staff to operate, troubleshoot, and work alongside new automated processes effectively.
Like any critical machinery, automated systems require regular preventative maintenance to ensure longevity and optimal performance. Not prioritising this after installation can lead to costly downtime and reduced efficiency.
Partnering with a reputable and experienced supplier is the key to avoiding the automation letdown. Look for a provider who is committed to working with you, one that invests time in understanding your operations (almost) as well as you do in order to recommend the best solution that will drive real results.
James Jones, Partner and in-house automation expert explains that “investing in automation is a significant step, and many businesses have unfortunately been let down by inflexible, one-size-fits-all AGV systems.” A collaborative approach to automation will mitigate this, ensuring the best fit, capable of delivering real and immediate benefits, as well as scaling and adapting as your business evolves.
This often involves a comprehensive installation process, rigorous testing phases, and a commitment to providing thorough operator training. A robust, multi-step implementation process is the hallmark of a trusted automation partner.
James continues:
Our proven five-step process ensures you get the results from AGV projects that fit seamlessly within existing workflows and site environments:
Automation offers immense potential for operations, but its success requires preparation. By approaching automation strategically—with thorough planning, a clear understanding of your needs and goals, and partnering with a provider who will take on your goals as their own—you can avoid the automation letdown and instead see major results.